IN PRODUCTIONProcess Industries · Europe
Multi-plant optimization, one governed platform
CONSTRAINED OPTIMIZATION · AUTOETL · SOP ALIGNMENT
SIMULTANEOUS MULTI-SITE DEPLOYMENT
Industrial Solutions Built for Global IndustriesQuality. Reliability. Scalability.
Scalable AI, intelligent software, and integrated manufacturing solutions.
- 50+
- AI Projects Delivered
- 100%
- Client Retention
- 8
- Heavy Industries Served
- Multi-Site
- AI Deployments in Production
Trusted by Industry Leaders
Manufacturers and technology partners worldwide trust INSUS to deliver practical AI solutions for industrial operations.
Why industrial value stays trapped
Across energy-intensive industries, a 1–3% efficiency gain can translate into multi-million CHF EBITDA impact. Yet most of that value is lost between successful AI pilots and production systems operating across legacy, multi-site environments.
The reality of industrial waste
Fragmented OT data quietly drains 8–15% of yield. Pilots optimize a single line while inefficiencies remain across the operation.
From reactive to sovereign reliability
Conventional SCADA systems and isolated AI pilots struggle to scale across real industrial operations.
From data silos to decision infrastructure
Engineering teams lose weeks reconciling fragmented systems. The OT/IT divide slows decisions that should happen at plant speed.
Engineered in Switzerland.Deployed where it counts.
Every model ships to real assets—kilns, turbines, reactors, and production lines—not demo environments.
IN PRODUCTION
IN PRODUCTIONEnergy & Power · Europe
Legacy OT, modern models
CLOSED-LOOP AI ADVISORY
IN PRODUCTIONOil & Gas · Europe
Built for continuous operations
ANOMALY DETECTION ON ROTATING EQUIPMENT
End-to-End Industrial AI Ecosystem for Heavy Industry.
Platforms, embedded experts, and operator literacy — built for heavy industry from day one.
PlatformsIndustrial AI platform ecosystem
OptiStudio and ExpertFlow AI optimize plant performance and operationalize knowledge at scale with governed deployment built for heavy industry.
- OptiStudio — continuous optimization & SOP alignment
- ExpertFlow AI — governed knowledge & source-linked AI
- Operator-first, production-ready across sites
Expert ServicesEmbedded experts for transformation
Pre-vetted industrial specialists join your team to co-deliver outcomes, accelerate adoption, and transfer full knowledge ownership when the engagement ends.
- 21 expert roles matched to your stack
- On-site execution, not slide-deck consulting
- Knowledge transfer built into every engagement
AI LiteracyWorkforce AI readiness & adoption
Hands-on workshops that build practical AI literacy from executive awareness to floor-level application, with programs tailored to industrial teams.
- Readiness sessions through tailored programs
- Real plant scenarios, not generic AI theory
- Measurable capability building at every level
Supporting Critical Industries with Proven AI Expertise.
Every deployment is built on physics, process knowledge, and operator workflows—not generic AI retrofitted for industry.
KILN & MILLINGCement
Optimize fuel mix, kiln stability, and grinding quality while cutting energy intensity per ton of clinker.
SITE THROUGHPUTMining
Improve haulage, recovery, and asset uptime with process-aware optimization across pits, plants, and fleets.
FURNACE & ROLLINGSteel & Metals
Tune furnace curves, charge mix, and rolling parameters to lower energy use without sacrificing yield or quality.
ASSET INTEGRITYOil & Gas
Raise furnace efficiency, stabilize throughput, and catch equipment risks earlier across upstream and midstream assets.
PROCESS CONTROLChemicals
Balance reactors, utilities, and soft sensors to improve yield within strict quality and safety envelopes.
GENERATION & GRIDEnergy & Power
Optimize generation schedules, grid performance, and high-value assets for reliability and lower operating cost.
NETWORK OPSUtilities
Reduce network losses, anticipate demand peaks, and coordinate boilers, steam, and cooling with tariff awareness.
LINE PERFORMANCEManufacturing
Stabilize quality and OEE across lines and sites with governed parameters, SOPs, and shift-to-shift visibility.
◆ OptiStudioUse Case
Optimize plant performance without disrupting operations.
OptiStudio connects to your existing historians, learns from historical and live plant data, and recommends safer, explainable setpoints that reduce energy cost, CO₂ intensity, and SOP drift across one site or many.
- Dozens of process variables optimized simultaneously
- Historical plant records processed automatically by AutoETL
- Quality pass rates maintained across all sites
- SOP guidance automatically updated after optimization
5–15%
energy cost reduction
3–8%
CO₂ intensity reduction
6–18
month typical payback
Bring Swiss-grade AI to your operations.
Book a 30-minute session with our team to identify operational bottlenecks, process variability, and high-impact AI opportunities across your plant.
