Scalable AI, intelligent software, and integrated manufacturing solutions.
Manufacturers and technology partners worldwide trust INSUS to deliver practical AI solutions for industrial operations.
Across energy-intensive industries, a 1–3% efficiency gain can translate into multi-million CHF EBITDA impact. Yet most of that value is lost between successful AI pilots and production systems operating across legacy, multi-site environments.
Fragmented OT data quietly drains 8–15% of yield. Pilots optimize a single line while inefficiencies remain across the operation.
Conventional SCADA systems and isolated AI pilots struggle to scale across real industrial operations.
Engineering teams lose weeks reconciling fragmented systems. The OT/IT divide slows decisions that should happen at plant speed.
Every model ships to real assets—kilns, turbines, reactors, and production lines—not demo environments.
Platforms, embedded experts, and operator literacy — built for heavy industry from day one.
PlatformsOptiStudio and ExpertFlow AI optimize plant performance and operationalize knowledge at scale with governed deployment built for heavy industry.
Expert ServicesPre-vetted industrial specialists join your team to co-deliver outcomes, accelerate adoption, and transfer full knowledge ownership when the engagement ends.
AI LiteracyHands-on workshops that build practical AI literacy from executive awareness to floor-level application, with programs tailored to industrial teams.
Every deployment is built on physics, process knowledge, and operator workflows—not generic AI retrofitted for industry.
KILN & MILLINGOptimize fuel mix, kiln stability, and grinding quality while cutting energy intensity per ton of clinker.
SITE THROUGHPUTImprove haulage, recovery, and asset uptime with process-aware optimization across pits, plants, and fleets.
FURNACE & ROLLINGTune furnace curves, charge mix, and rolling parameters to lower energy use without sacrificing yield or quality.
ASSET INTEGRITYRaise furnace efficiency, stabilize throughput, and catch equipment risks earlier across upstream and midstream assets.
PROCESS CONTROLBalance reactors, utilities, and soft sensors to improve yield within strict quality and safety envelopes.
GENERATION & GRIDOptimize generation schedules, grid performance, and high-value assets for reliability and lower operating cost.
NETWORK OPSReduce network losses, anticipate demand peaks, and coordinate boilers, steam, and cooling with tariff awareness.
LINE PERFORMANCEStabilize quality and OEE across lines and sites with governed parameters, SOPs, and shift-to-shift visibility.
◆ OptiStudioOptiStudio connects to your existing historians, learns from historical and live plant data, and recommends safer, explainable setpoints that reduce energy cost, CO₂ intensity, and SOP drift across one site or many.
energy cost reduction
CO₂ intensity reduction
month typical payback
Book a 30-minute session with our team to identify operational bottlenecks, process variability, and high-impact AI opportunities across your plant.
